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All kinds of Wave Springs

2025-06-20

Here’s an overview of Wave Spring styles categorized by type, including Single-Turn, Multi-Turn, Round-Wire, Nested, and Linear:

1. Single-Turn Wave Springs

  • Description: A single loop of flat wire formed into a wave pattern.

  • Features:

    • Compact design for axial space savings.

    • Ideal for light to moderate loads.

    • Commonly used in bearing preloads, connectors, and valves.

2. Multi-Turn Wave Springs (Crest-to-Crest)

  • Description: Multiple turns of wave-shaped flat wire, stacked together in a continuous spiral.

  • Features:

    • Higher load capacity than single-turn.

    • Maintains consistent force over a wider deflection range.

    • Ideal for tight axial spaces where traditional coil springs don't fit.

  • Variants:

    • Plain Type: Has a small opening for flexibility in assembly.

    • Shim Type: Ends shim to ensure 360° contact and improved load distribution.

3. Round-Wire Wave Springs

  • Description: Manufactured from round wire instead of flat wire.

  • Features:

    • Cost-effective and simple to produce.

    • Used when high loads are not required.

    • Typically used in low-precision or disposable applications.

4. Nested Wave Springs

  • Description: Multiple wave springs wound together in parallel, nested within each other.

  • Features:

    • Delivers very high forces in a small axial space.

    • Increased stiffness without increasing spring diameter.

    • Suitable for heavy-duty applications like mechanical seals and clutches.

5. Linear Wave Springs

  • Description: A wave-form spring in a straight line rather than a spiral.

  • Features:

    • Provides uniform force distribution over a linear contact area.

    • Used for tensioning, guiding, and damping in long, narrow spaces.

    • Common in connectors, fuel cells, or between panels.

Let me know if you’d like a comparison chart or application examples for each style.

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