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The Advantages and Applications of Nested Wave Spring

2025-04-10

Advantages:

  1. Provides 2–3 times the load of a standard single-turn wave spring

  2. Can replace stacked single-turn springs

  3. Eliminates misalignment and inconsistent loading

  4. Lower cost compared to stacking single springs

  5. Simple and quick to assemble

  6. Robust, tangle-resistant design supports automated handling

    Applications:

    1. Bearing Preload

    In high-load applications, three-layer springs generate the strong force required for heavy-duty bearing preload. Preloading is essential to minimize noise and vibration in the assembly.

    2. Valves

    When pressure is applied to sealing surfaces, the nested wave spring compresses to keep the seal closed. As the seal wears, the spring continues to press the seal tightly against the surface. Its ultra-thin profile and high force make it ideal for compact valve assemblies.

    3. Connectors

    In connectors, the male side rotates along the groove profile of the female side, while the dual-turn nested wave spring applies preload between the layers. The spring delivers high force in tight radial and axial spaces.

    4. Cable Assemblies

    A dual-turn nested wave spring replaces stacked single-layer wave springs to deliver the needed force to secure both ends together. The limited stroke allows for necessary movement to disconnect the ends when required.

    5. Thrust Seals

    Where precise sealing force is needed, a dual-turn nested wave spring provides greater load than a single-layer spring. The accurate pressure it delivers to the sealing surface ensures effective sealing while minimizing wear.

     

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